| Horizontal Molding Machines | Quantity |
|---|---|
| 500 TON CLASS W/61-68 OUNCE SHOT With microprocessor control, SPC & SQC capabilities, multistage injection, multiple hydraulic and air core pulls, and hydraulic ejector. |
1 |
| 400 TON CLASS W/60 OUNCE SHOT With microprocessor control, SPC & SQC capabilities, multistage injection, multiple hydraulic and air core pulls, and hydraulic ejector. |
2 |
| 300 TON CLASS W/30 OZ. SHOT With microprocessor control, SPC & SQC capabilities, multistage injection, multiple hydraulic and air core pulls, and hydraulic ejector. |
2 |
| 200 TON CLASS W/14-20 OUNCE SHOT With microprocessor control, SPC & SQC capabilities, multistage injection, multiple hydraulic and air core pulls, and hydraulic ejector. |
4 |
| 100-150 TON CLASS W/8.8-10 OUNCE SHOT With microprocessor control, SPC & SQC capabilities, multistage injection, multiple hydraulic and air core pulls, and hydraulic ejector. |
4 |
| 70-90 TON CLASS W/5-7.5 OUNCE SHOT With microprocessor control, SPC & SQC capabilities, multistage injection, multiple hydraulic and air core pulls, and hydraulic ejector. |
1 |
| 20-70 TON CLASS W/1-2.5 OUNCE SHOT With microprocessor control, SPC & SQC capabilities, multistage injection, multiple hydraulic and air core pulls, and hydraulic ejector. |
2 |
| Vertical Molding Machines | Quantity |
|---|---|
| 20-60 TON CLASS W/1.4 OUNCE SHOT With microprocessor control, SPC & SQC capabilities, multistage injection, multiple hydraulic and air core pulls, and hydraulic ejector. |
1 |
| 70-90 TON CLASS W/4.2 OUNCE SHOT With microprocessor control, SPC & SQC capabilities, multistage injection, multiple hydraulic and air core pulls, and hydraulic ejector. |
2 |
| 55 TON CLASS ROTARY W/6 OUNCE SHOT With 2 position rotary table, microprocessor control, SPC & SQC capabilities, multistage injection, hydraulic core pull, and hydraulic ejector. |
1 |
| Multi-Component Molding Machines | Quantity |
|---|---|
| 70 TON CLASS with 3 & 2 OUNCE INJECTION UNITS With microprocessor control, SPC & SQC capabilities, multistage injection, multiple hydraulic and air core pulls, and hydraulic ejector. |
2 |
| 100 TON CLASS with 6 & 2 OUNCE INJECTION UNITS With microprocessor control, SPC & SQC capabilities, multistage injection, multiple hydraulic and air core pulls, and hydraulic ejector. |
3 |
| 150 TON CLASS with 6 & 3-OUNCE INJECTION UNITS With microprocessor control, SPC & SQC capabilities, multistage injection, multiple hydraulic and air core pulls, and hydraulic ejector. |
1 |
| 200 TON CLASS with 10.5 & 3-OUNCE INJECTION UNITS With microprocessor control, SPC & SQC capabilities, multistage injection, multiple hydraulic and air core pulls, and hydraulic ejector. |
1 |
| Robotics | Quantity |
|---|---|
| 2-AXIS PART AND RUNNER HANDLING ROBOTS |
3 |
| 3-4 AXIS PART AND RUNNER HANDLING ROBOT |
13 |
| 6-AXIS PART AND RUNNER HANDLING ROBOT |
11 |
| Process Control Equipment | Quantity |
|---|---|
| REAL-TIME PROCESS MONITORING via IQ Windows. Plant wide system tracking production outputs, Quality Assurance, machine maintenance, mold maintenance, project management, shipping & receiving. |
28 |
| DESICCANT TYPE DRYERS - 15 to 200 lbs/hr. |
35 |
| INSULATED DRYING HOPPER W/VACUUM LOADER 70-300 lb |
26 |
| PRECISION AUGER TYPE ”ON-THE-THROAT“ COLOR FEEDERS |
13 |
| 20 STATION CONAIR CENTRAL MATERIAL CONVEYING SYSTEM |
3 |
| MOLD TEMPERATURE CONTROLLER WATER and OIL TYPES with microprocessor based controls. |
65 |
| 2x20 TON CENTRAL CHILLING SYSTEM |
1 |
| 1-5 TON PORTABLE CHILLERS |
4 |
| 8-12 ZONE, HOT RUNNER CONTROLLERS With microprocessor based controls and CIM interface. |
6 |
| 2-6 ZONE, HOT RUNNER CONTROLLERS |
4 |
| 1 ZONE, HOT RUNNER CONTROLLERS |
10 |
| 4-9 ZONE Sequential VALVE GATE CONTROLLER |
2 |
| Auxilary Equipment | Quantity |
|---|---|
| 5-TON OVERHEAD GANTRY SYSTEM Covering Production floor |
1 |
| 3-TON OVERHEAD GANTRY SYSTEM Covering Tool Room |
1 |
| STANLEY VIDMAR STAK SYSTEM for mold storage |
1 |
| PARTS CONVEYORS AND SEPARATOR SYSTEMS |
15 |
| PLASTIC GRANULATORS - 2 to 10 H.P. |
25 |
| DELIVERY TRUCK with 24' Box |
1 |
| DELIVERY PICKUP TRUCK |
1 |
| TOYOTA FORKLIFT - 3,000 lb. CAPACITY |
1 |
| CLARK 6,000 LB CAPACITY RIDE-A-LONG LIFT TRUCK |
1 |
| Second Operation Equipment | Quantity |
|---|---|
| Laminar Flow Assembly Bench HEPA filtered work cell for medical assembly |
3 |
| ULTRASONIC WELDERS, HEPA filtered cell 2,000 watt for medical assembly |
1 |
| ULTRASONIC WELDERS 750 to 2,000 watt with microprocessor based controls & linear encoder. |
5 |
| HAAS VF2 VERTICAL MACHINING CENTER With 15 HP Geared Head and 30" x 16" x 20" Travel |
1 |
| PAD PRINTING MACHINES - single & dual color to 5" x 10". |
4 |
| HOT STAMPING MACHINES - up to 1 ton & 4"x6". |
2 |
| PUNCH PRESS - 2 to 6 ton. |
3 |
| Quality Control Equipment | Quantity |
|---|---|
| Zeiss CMM O-INSPEC Multi-sensor Coordinate Measuring Machine 500x400x300 mm With Probe, Vision & Scan |
1 |
| BROWN & SHARPE Multi-Sensor Coordinate Measuring Machine OPTIV® 1 CLASSIC 3.2.1 with vision & probe. |
1 |
| DataColor 110 Benchtop Color Specrtometer Dual beam integrating sphere with xenon flash lamp. Wavelength 400-700 mn. |
1 |
| LEITZ WETZLAR TOOLMAKER‘S MICROSCOPE with rotary table and centering fixture |
1 |
| COVEL 14" SHADOW GRAPH COMPARATOR |
3 |
| WILSON ROCKWELL HARDNESS TESTER |
1 |
| 24" x 36" GRANITE SURFACE PLATE Wth full set of v-blocks and angle plates |
1 |
| 12" x 24" GRANITE SURFACE PLATE With test indicator and attachments. |
2 |
| MITUTOYO 18" DIAL HEIGHT GAUGE. |
3 |
| MITUTOYO PRECISION GAUGE BLOCKS up to 4". |
2 |
| VERMONT PIN GAUGES from 0.0110 to 0.7500 inches. |
2 |
| OUTSIDE MICROMETER SET from 0.0000 to 12.0000 inches. |
1 |
| DEPTH MICROMETER SET from 0.0000 to 12.0000 inches |
1 |
| INSIDE MICROMETER SET from 0.5000 to 12.0000 inches |
1 |
| OUTSIDE DIAL CALIPER SET up to 24.0000 inches. |
1 |
| Tool Room Equipment | Quantity |
|---|---|
| Mitsubishi MD+Pro II Wire EDM with 27.5" x 23.2" x 8.4" cutting area |
1 |
| MITSUBISHI EA8 CNC EDM MACHINE With 80 amp power supply, C-Axis and 7 station tool changer |
1 |
| MITSUBISHI EA12 CNC EDM MACHINE With 80 amp power supply, C-Axis and 12 station tool changer |
1 |
| HANSVEDT MS-2 CNC EDM MACHINE With 3-R CNC orbiter, 50 amp power supply and 24" x 36" tank. Equipped with 3-R quick change electrode holding system. |
1 |
| CNC SINKER EDM, HIGH SPEED SMALL HOLE DRILL TOPEDM H-36A CNC CONTROL, |
1 |
| HAAS VF3 VERTICAL MACHINING CENTER With 30 HP - 10,000 RPM - Geared Head with 20" x 40" x 20" Travel |
1 |
| HAAS SUPER MINI-MILL VERTICAL MACHINING CENTER With 15 HP High Speed Head & 16" x 12" x 10" Travel |
1 |
| LAGUN FTV-1S VERTICAL MILLING MACHINE with PROTO-TRAK PLUS 2-AXIS CNC RETROFIT. |
2 |
| LAGUN FTV-2S VERTICAL MILLING MACHINE with MITUTOYO DIGITAL READOUT & POWER FEED. |
2 |
| TOOL ROOM LATHES 11" to 16" swing. |
2 |
| 10" x 20" HYDRAULIC WET SURFACE GRINDER |
1 |
| 8" x 18" MITSUI SURFACE GRINDER MODEL MSG-250MH |
3 |
| MILLER "ECONO-TWIN" 150 AMP TIG/STICK WELDER |
2 |
| TRIN MAC SAND BLASTING BOOTH |
1 |
Established in 1981, Distinctive Plastics is a Unique Contract Manufacturer specializing in "Technical Injection Molding Services" such as Multi-shot Molding, IMD (In-Mold Decorating), IMA (In-Mold Assembly), Vertical-Insert Molding and Medical Device Molding. We also offer standard Horizontal molding, with capacities from 28-ton / 1-ounce to 500-ton / 68-ounce. DPI is dedicated to utilizing robotics and automation to deliver "Value Added" services and lower "Total Part Cost".
Our full service philosophy assures you that we can assist you from conception through production. We offer full engineering services including consultation, product design assistance, Design for Manufacturing (DFM) assistance, mold flow analysis, and mold design. Our Technical Services department offers In-House tooling capability along with local and off-shore sourcing of precision injection molds.
Our molding department offers competent processing of most all engineering grade and commodity resins, with experience in 2-shot molding, insert-molding, over-molding, hot runners and valve gates. As a value-added molder we include such services as ultrasonic welding, pad printing, hot stamping and assembly.
Our modern 44,000 square foot facility in Vista, California was custom built after years of careful design and study. Being the fourth building to house this company, much experience went into the design and layout. Our Injection Molding and Tooling departments are second to none and the plant layout makes for an ease of material handling and flow of finished goods. All this just makes it easier to assure our customers "On-Time and Quality" products.