The following is a summary of the equipment that DPI-Tech deploys...
| Horizontal Molding Machines | Quantity |
|---|---|
| 500 TON CLASS W/61-68 OUNCE SHOT With microprocessor control, SPC & SQC capabilities, multistage injection, multiple hydraulic and air core pulls, and hydraulic ejector. |
1 |
| 400 TON CLASS W/60 OUNCE SHOT With microprocessor control, SPC & SQC capabilities, multistage injection, multiple hydraulic and air core pulls, and hydraulic ejector. |
2 |
| 300 TON CLASS W/30 OZ. SHOT With microprocessor control, SPC & SQC capabilities, multistage injection, multiple hydraulic and air core pulls, and hydraulic ejector. |
2 |
| 200 TON CLASS W/14-20 OUNCE SHOT With microprocessor control, SPC & SQC capabilities, multistage injection, multiple hydraulic and air core pulls, and hydraulic ejector. |
4 |
| 100-150 TON CLASS W/8.8-10 OUNCE SHOT With microprocessor control, SPC & SQC capabilities, multistage injection, multiple hydraulic and air core pulls, and hydraulic ejector. |
4 |
| 70-90 TON CLASS W/5-7.5 OUNCE SHOT With microprocessor control, SPC & SQC capabilities, multistage injection, multiple hydraulic and air core pulls, and hydraulic ejector. |
1 |
| 20-70 TON CLASS W/1-2.5 OUNCE SHOT With microprocessor control, SPC & SQC capabilities, multistage injection, multiple hydraulic and air core pulls, and hydraulic ejector. |
2 |
| Vertical Molding Machines | Quantity |
|---|---|
| 20-60 TON CLASS W/1.4 OUNCE SHOT With microprocessor control, SPC & SQC capabilities, multistage injection, multiple hydraulic and air core pulls, and hydraulic ejector. |
1 |
| 70-90 TON CLASS W/4.2 OUNCE SHOT With microprocessor control, SPC & SQC capabilities, multistage injection, multiple hydraulic and air core pulls, and hydraulic ejector. |
2 |
| 55 TON CLASS ROTARY W/6 OUNCE SHOT With 2 position rotary table, microprocessor control, SPC & SQC capabilities, multistage injection, hydraulic core pull, and hydraulic ejector. |
1 |
| Multi-Component Molding Machines | Quantity |
|---|---|
| 70 TON CLASS with 3 & 2 OUNCE INJECTION UNITS With microprocessor control, SPC & SQC capabilities, multistage injection, multiple hydraulic and air core pulls, and hydraulic ejector. |
2 |
| 100 TON CLASS with 6 & 2 OUNCE INJECTION UNITS With microprocessor control, SPC & SQC capabilities, multistage injection, multiple hydraulic and air core pulls, and hydraulic ejector. |
3 |
| 150 TON CLASS with 6 & 3-OUNCE INJECTION UNITS With microprocessor control, SPC & SQC capabilities, multistage injection, multiple hydraulic and air core pulls, and hydraulic ejector. |
1 |
| 200 TON CLASS with 10.5 & 3-OUNCE INJECTION UNITS With microprocessor control, SPC & SQC capabilities, multistage injection, multiple hydraulic and air core pulls, and hydraulic ejector. |
1 |
| Robotics | Quantity |
|---|---|
| 2-AXIS PART AND RUNNER HANDLING ROBOTS |
3 |
| 3-4 AXIS PART AND RUNNER HANDLING ROBOT |
13 |
| 6-AXIS PART AND RUNNER HANDLING ROBOT |
11 |
| Process Control Equipment | Quantity |
|---|---|
| REAL-TIME PROCESS MONITORING via IQ Windows. Plant wide system tracking production outputs, Quality Assurance, machine maintenance, mold maintenance, project management, shipping & receiving. |
28 |
| DESICCANT TYPE DRYERS - 15 to 200 lbs/hr. |
35 |
| INSULATED DRYING HOPPER W/VACUUM LOADER 70-300 lb |
26 |
| PRECISION AUGER TYPE ”ON-THE-THROAT“ COLOR FEEDERS |
13 |
| 20 STATION CONAIR CENTRAL MATERIAL CONVEYING SYSTEM |
3 |
| MOLD TEMPERATURE CONTROLLER WATER and OIL TYPES with microprocessor based controls. |
65 |
| 2x20 TON CENTRAL CHILLING SYSTEM |
1 |
| 1-5 TON PORTABLE CHILLERS |
4 |
| 8-12 ZONE, HOT RUNNER CONTROLLERS With microprocessor based controls and CIM interface. |
6 |
| 2-6 ZONE, HOT RUNNER CONTROLLERS |
4 |
| 1 ZONE, HOT RUNNER CONTROLLERS |
10 |
| 4-9 ZONE Sequential VALVE GATE CONTROLLER |
2 |
| Auxiliary Equipment | Quantity |
|---|---|
| 5-TON OVERHEAD GANTRY SYSTEM Covering Production floor |
1 |
| 3-TON OVERHEAD GANTRY SYSTEM Covering Tool Room |
1 |
| STANLEY VIDMAR STAK SYSTEM for mold storage |
1 |
| PARTS CONVEYORS AND SEPARATOR SYSTEMS |
15 |
| PLASTIC GRANULATORS - 2 to 10 H.P. |
25 |
| DELIVERY TRUCK with 24' Box |
1 |
| DELIVERY PICKUP TRUCK |
1 |
| TOYOTA FORKLIFT - 3,000 lb. CAPACITY |
1 |
| CLARK 6,000 LB CAPACITY RIDE-A-LONG LIFT TRUCK |
1 |
| Second Operation Equipment | Quantity |
|---|---|
| Laminar Flow Assembly Bench HEPA filtered work cell for medical assembly |
3 |
| ULTRASONIC WELDERS, HEPA filtered cell 2,000 watt for medical assembly |
1 |
| ULTRASONIC WELDERS 750 to 2,000 watt with microprocessor based controls & linear encoder. |
5 |
| HAAS VF2 VERTICAL MACHINING CENTER With 15 HP Geared Head and 30" x 16" x 20" Travel |
1 |
| PAD PRINTING MACHINES - single & dual color to 5" x 10". |
4 |
| HOT STAMPING MACHINES - up to 1 ton & 4"x6". |
2 |
| PUNCH PRESS - 2 to 6 ton. |
3 |
| Quality Control Equipment | Quantity |
|---|---|
| Zeiss CMM O-INSPEC Multi-sensor Coordinate Measuring Machine 500x400x300 mm With Probe, Vision & Scan |
1 |
| BROWN & SHARPE Multi-Sensor Coordinate Measuring Machine OPTIV® 1 CLASSIC 3.2.1 with vision & probe. |
1 |
| DataColor 110 Benchtop Color Specrtometer Dual beam integrating sphere with xenon flash lamp. Wavelength 400-700 mn. |
1 |
| LEITZ WETZLAR TOOLMAKER‘S MICROSCOPE with rotary table and centering fixture |
1 |
| COVEL 14" SHADOW GRAPH COMPARATOR |
3 |
| WILSON ROCKWELL HARDNESS TESTER |
1 |
| 24" x 36" GRANITE SURFACE PLATE Wth full set of v-blocks and angle plates |
1 |
| 12" x 24" GRANITE SURFACE PLATE With test indicator and attachments. |
2 |
| MITUTOYO 18" DIAL HEIGHT GAUGE. |
3 |
| MITUTOYO PRECISION GAUGE BLOCKS up to 4". |
2 |
| VERMONT PIN GAUGES from 0.0110 to 0.7500 inches. |
2 |
| OUTSIDE MICROMETER SET from 0.0000 to 12.0000 inches. |
1 |
| DEPTH MICROMETER SET from 0.0000 to 12.0000 inches |
1 |
| INSIDE MICROMETER SET from 0.5000 to 12.0000 inches |
1 |
| OUTSIDE DIAL CALIPER SET up to 24.0000 inches. |
1 |
| Tool Room Equipment | Quantity |
|---|---|
| Mitsubishi MD+Pro II Wire EDM with 27.5" x 23.2" x 8.4" cutting area |
1 |
| MITSUBISHI EA8 CNC EDM MACHINE With 80 amp power supply, C-Axis and 7 station tool changer |
1 |
| MITSUBISHI EA12 CNC EDM MACHINE With 80 amp power supply, C-Axis and 12 station tool changer |
1 |
| HANSVEDT MS-2 CNC EDM MACHINE With 3-R CNC orbiter, 50 amp power supply and 24" x 36" tank. Equipped with 3-R quick change electrode holding system. |
1 |
| CNC SINKER EDM, HIGH SPEED SMALL HOLE DRILL TOPEDM H-36A CNC CONTROL, |
1 |
| HAAS VF3 VERTICAL MACHINING CENTER With 30 HP - 10,000 RPM - Geared Head with 20" x 40" x 20" Travel |
1 |
| HAAS SUPER MINI-MILL VERTICAL MACHINING CENTER With 15 HP High Speed Head & 16" x 12" x 10" Travel |
1 |
| LAGUN FTV-1S VERTICAL MILLING MACHINE with PROTO-TRAK PLUS 2-AXIS CNC RETROFIT. |
2 |
| LAGUN FTV-2S VERTICAL MILLING MACHINE with MITUTOYO DIGITAL READOUT & POWER FEED. |
2 |
| TOOL ROOM LATHES 11" to 16" swing. |
2 |
| 10" x 20" HYDRAULIC WET SURFACE GRINDER |
1 |
| 8" x 18" MITSUI SURFACE GRINDER MODEL MSG-250MH |
3 |
| MILLER "ECONO-TWIN" 150 AMP TIG/STICK WELDER |
2 |
| TRIN MAC SAND BLASTING BOOTH |
1 |
