IMD Molding

In-Mold Decoration or IMD Molding is a process widely used in the automotive industry and is quickly spreading to many other industries such as electronics and consumer products. Eliminate painting, pad printing, hot stamping and silk screening. Make your graphics an integral part of the substrate material that won’t easily scratch, chip, peel or wear off.

Two Methods of In-Mold Decoration

At DPI, we accomplish In-Mold Decoration (IMD) of durable goods in two ways. 

The first, we call “3-D IMD”, a process that uses a formed sheet of printed plastic film which we call an appliqué. The appliqué is inserted into the mold and resin is shot behind it creating a finished decorated part. 

The second method of IMD used at DPI is a unique process where Reel-to-Reel film is indexed through the mold and the graphic is transferred from the film to the molded part during injection of the resin. Sometimes this method is referred to as IMR. 

Each method has its advantages and disadvantages–and to ensure versatility and customer satisfaction, we offer both methods of in-mold decoration here at DPI. 

Achieving Unique Designs and Finishes

With IMD molding we can create a unique look never before achievable in plastics. We can manufacture your product with the look of machined metal, shiny chrome or even photo quality digital graphics. Now you are truly “only limited by your imagination” when it comes to the look of your product. Breathe new life into stale products or update their looks at model change without having to buy new molds.

Cost-Effective Versatility and Utility

IMD is also useful in creating an outer skin on your product that has different qualities than the substrate material. IMD can add qualities such as scratch resistance, weather resistance, UV protection or anti-fog characteristics for lenses. All you have to do is let us know what sort of finish you want to achieve, and DPI will make it happen. 

Don’t see what you’re looking for? Contact us with any questions!

DPI has decades of experience in a variety of molding technologies, including In-Mold Decoration. To request a quote, or ask us any questions, don’t hesitate to contact us today.