At Distinctive Plastics we use a fully integrated Materials Requirement Planning (MRP) system that handles everything from real-time monitoring of the manufacturing process to accounting. 30+ computers located throughout the factory provide access to a common information link assuring that the entire organization is focused on quality and on-time execution.
The real-time monitoring of the machines enables accurate and dynamic scheduling of the production flow. Schedules are constantly updated giving us the visibility necessary to keep your product flowing. With a quick glance, our production personnel know what is running and which process have issues. With the integration of real-time scrap, quality results are known immediately.
Our wireless Warehouse Management System uses IR scanners to track the movements of raw materials, equipment and finished goods throughout the production cycle. Real-time product movement and on-the-fly production reporting gives us a much more accurate picture of where your product is in the production process.
Mold construction is closely monitored and mold maintenance is automatic with computer generated work orders.
Of course none of these systems would matter without highly qualified personnel to manage it. Our management team is second to none. Most of them have been working with this software for over 10 years. They are fully capable and dedicated to serving your needs.
Established in 1981, Distinctive Plastics is a Unique Contract Manufacturer specializing in "Technical Injection Molding Services" such as Multi-shot Molding, IMD (In-Mold Decorating), IMA (In-Mold Assembly), Vertical-Insert Molding and Medical Device Molding. We also offer standard Horizontal molding, with capacities from 28-ton / 1-ounce to 500-ton / 68-ounce. DPI is dedicated to utilizing robotics and automation to deliver "Value Added" services and lower "Total Part Cost".
Our full service philosophy assures you that we can assist you from conception through production. We offer full engineering services including consultation, product design assistance, Design for Manufacturing (DFM) assistance, mold flow analysis, and mold design. Our Technical Services department offers In-House tooling capability along with local and off-shore sourcing of precision injection molds.
Our molding department offers competent processing of most all engineering grade and commodity resins, with experience in 2-shot molding, insert-molding, over-molding, hot runners and valve gates. As a value-added molder we include such services as ultrasonic welding, pad printing, hot stamping and assembly.
Our modern 44,000 square foot facility in Vista, California was custom built after years of careful design and study. Being the fourth building to house this company, much experience went into the design and layout. Our Injection Molding and Tooling departments are second to none and the plant layout makes for an ease of material handling and flow of finished goods. All this just makes it easier to assure our customers "On-Time and Quality" products.