Distinctive Plastic's quality assurance program is not in a book, it is out on the manufacturing floor. Every time a job is run, a traveler is automatically printed out that follows the job from setup to delivery. This traveler contains order information, setup instructions, operation instructions, prints and even photographs describing the process. The information is constantly updated in the computer by the quality manager so that we have an ever-improving process. You can be assured that every time we run a job we get better, because the data gets better. We have taken the quality assurance out of the office and put it in the hands of the people who matter, the person operating the machine.
Our Integrated Quality Management System provides a comprehensive set of tools and capabilities. Included in the toolbox is Advanced Product Quality Planning (APQP), Corrective Action Requests (CAR), Document Control, Deviation Tracking (MRB & NCMR), Engineering Change Orders (ECO), Gages Repeatability and Reproducibility (R&R) Calibration, Statistical Process Control (SPC), Production Part Approval Process (PPAP) and Medical IQ/OQ/PQ process. These tools enable DPI to ensure customer satisfaction and compliance with the most stringent quality standards.
Established in 1981, Distinctive Plastics is a Unique Contract Manufacturer specializing in "Technical Injection Molding Services" such as Multi-shot Molding, IMD (In-Mold Decorating), IMA (In-Mold Assembly), Vertical-Insert Molding and Medical Device Molding. We also offer standard Horizontal molding, with capacities from 28-ton / 1-ounce to 500-ton / 68-ounce. DPI is dedicated to utilizing robotics and automation to deliver "Value Added" services and lower "Total Part Cost".
Our full service philosophy assures you that we can assist you from conception through production. We offer full engineering services including consultation, product design assistance, Design for Manufacturing (DFM) assistance, mold flow analysis, and mold design. Our Technical Services department offers In-House tooling capability along with local and off-shore sourcing of precision injection molds.
Our molding department offers competent processing of most all engineering grade and commodity resins, with experience in 2-shot molding, insert-molding, over-molding, hot runners and valve gates. As a value-added molder we include such services as ultrasonic welding, pad printing, hot stamping and assembly.
Our modern 44,000 square foot facility in Vista, California was custom built after years of careful design and study. Being the fourth building to house this company, much experience went into the design and layout. Our Injection Molding and Tooling departments are second to none and the plant layout makes for an ease of material handling and flow of finished goods. All this just makes it easier to assure our customers "On-Time and Quality" products.